LiftRite Titan Low Profile Brochure

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Lift-RiteInc.,55 Walker Drive, Brampton, Ontario, L6T 5K5 • Phone(905) 456-2603 • Fax (905) 456-1383 • Web www.liftrite.com

ISO 9001:2000 REGISTEREDQuality Management System ISO 14001:2004 REGISTEREDEnvironmental Management System

Owners Manual /Operating Instructions April 2008

Owners Manual/Operating

Instructions

Lift-Rite Titan Series Hand Pallet truck

SAFETY SHOES

Always wear safety shoes when working with hand pallet trucks.

PROTECTIVE GLASSES

When assembling or dismantling a hand pallet truck, protective

glasses must be worn to avoid personal injury.

OPERATOR’S RESPONSIBILITY

While operating a hand pallet truck always wear safety equipment

and operate in a responsible manner to ensure a safe work area.

DELIVERY INSPECTION

Visually inspect hand pallet truck frame components and hydraulic unit for damage during shipment by carrier.

If damage is evident, notify delivering carrier immediately and file necessary claims. Test the hand pallet truck pump

for operation. If the hydraulic pump does not respond to movement of the handle, an air lock may have developed

during shipping. To remedy this go to the user friendly troubleshooting guide in this manual.

www.totalwarehouse.com

833-868-2500

Lift-RiteInc.,55 Walker Drive, Brampton, Ontario, L6T 5K5 • Phone (905) 456-2603 • Fax (905) 456-1383 • Web www.liftrite.com

ISO 9001:2000 REGISTERED Quality Management System ISO 14001:2004 REGISTERED Environmental Management System

Owners Manual /Operating Instructions April 2008

SAFETY PROCEDURES

(Read and understand prior to using this product)

MAINTENANCE

LUBRICATION

All pivot points are equipped with permanently lubricated bushings and bearings. To increase bearing life, it is rec-

ommended that a few drops of light machine oil be applied at each pivot point every 6 months. The thrust plate is

equipped with three grease fittings. Apply grease under normal conditions every 6 months.

DAILY INSPECTION

OPERATING INSTRUCTION (Read and understand prior to using this product)

NOTE:

The neutral position disengages the

pump from the lifting mechanism.

This frees the handle, which makes

pulling loads much easier.

In addition, the pump is not subject

to shock pressures while the truck is

in motion.

● Never overload your hand pallet truck. Stay within rated capacity.

● Do not operate this truck if damaged or not in proper working order.

● Distribute the load evenly on the forks, do not concentrate loads at one point or load one fork more than the other.

● Only handle loads on flat level surfaces. Do not use this truck with load on inclines or declines.

● Never put your feet, hands or any other body part under the frame assembly.

● Do not allow your hand pallet truck to drop from one level to another. Even a drop of 1” (25mm) more than

doubles the effective load momentarily and results in a “Shock” which can bend or break components.

● Always ensure load is stable before moving to eliminate opportunity for load shift.

● When not in use, lower forks completely to avoid injury.

To raise load, push down

on finger tip control.

Pump handle to raise load

from floor.

To lower load, pull up on

finger tip control.

For free handle movement,

place finger tip control in

neutral position.

CHECK

POINTS

ACTION

Steering

Check full

rotation

Hydraulic

system

Check for

excessive oil

on exterior

Wheels

Check for wear,

damage and

remove debris

Chassis

Check for

damage and

remove debris

Lifting/

lowering

Check for

function

Labels

Check for

readability

Lift-RiteInc.,55 Walker Drive, Brampton, Ontario, L6T 5K5 • Phone (905) 456-2603 • Fax (905) 456-1383 • Web www.liftrite.com

ISO 9001:2000 REGISTERED Quality Management System ISO 14001:2004 REGISTERED Environmental Management System

Owners Manual /Operating Instructions April 2008

PUSH BAR LINKAGE ADJUSTMENT

If the forks do not rise evenly at the tips, or the roller levers begin to drag on the floor the

following adjustment is necessary:

LCR55 (ONLY)

- Turn the hand pallet truck over so that the under side of the forks are accessible.

- Remove one split pin (PN-20269B) with 3/16” punch.

- Remove pin (PN-20227) from bracket.

- Adjust eyebolts (PN-20226). Turn counter-clockwise to raise fork tips and clockwise to lower fork tips

- Replace pin (PN-20227) through eyebolt and replace spilt pin (PN-20269B).

- When adjusted properly the forks should be 3” low height from ground level in the lowered position.

LCS/LCM/LCU MODELS

- Turn the hand pallet truck over so that the under side of the forks are accessible.

- Remove one split pin (PL-20269) with 3/16” punch.

- Remove pin (PL-20227) from bracket.

- Adjust eyebolts (PL-20226). Turn counter-clockwise to raise fork tips and clockwise to lower fork tips

- Replace pin (PL-20227) through eyebolt and replace spilt pin (PL-20269).

- When adjusted properly the forks should be 3" (LCS)/2" (LCM)/1 3/4" (LCU) low height from ground level in

the lowered position.

HYDRAULIC SYSTEM

Your hydraulic system is maintenance free. Do not add hydraulic oil unless there is, or has been a leak. Use Premium

HVI hydraulic oil or equal. Other oils, fluids or solvents can damage your hydraulic system. If you suspect additional

oil is required, follow these steps:

1. Lower the truck and load with 600 lbs (approximate).

2. Pump the truck to its maximum lift height.

3. Measure the vertical height of the exposed piston (215030) and refer to the chart below.

ADDING OIL (IF REQUIRED)

4. Place and secure the truck on its right side (release valve facing the floor).

5. Pull up on the release lever (PL-40274BDM) and extend the lift piston fully.

6. Remove screw (221586) and add the amount of oil determined by step 3.

7. Reinstall screw (221586) but do not tighten, leave a 1/32” gap.

8. Pull up on the release lever (PL-40274BDM) and collapse the lift piston until oil starts to ooze

from the screw.

9. Tighten the screw (221586) fully and return the truck upright.

Distance (inches)

5 1/8”

4 3/4”

4 3/8”

4”

3 1/2”

3 1/8”

2 3/4”

2 3/8”

Oil to add (Fl.Oz)

2.7

3.0

3.4

3.7

4.0

4.4

4.7

CAUTION! - It is extremely important that step 8 is performed otherwise air in the

pump can force out the wiper seal (20066). Take care when adding oil not to introduce

impurities into the hydraulic system.

Lift-RiteInc.,55 Walker Drive, Brampton, Ontario, L6T 5K5 • Phone (905) 456-2603 • Fax (905) 456-1383 • Web www.liftrite.com

ISO 9001:2000 REGISTERED Quality Management System ISO 14001:2004 REGISTERED Environmental Management System

Owners Manual /Operating Instructions April 2008

TROUBLE SHOOTING

Lift-Rite has been ISO 9001:2000 REGISTERED

Quality Management System

Lift-Rite has been ISO 14001:2001 REGISTERED

Environmental Management System

HAND PALLET TRUCK WARRANTY

Lift-Rite Inc. will guarantee this product against material or manufacturing defects provided the truck has not been abused and

is used under normal conditions*. Lift-Rite Inc. will provide replacement components for those deemed defective by Lift-Rite Inc.

under the terms listed below for the following model: LIFT-RITE TITAN MODEL - LCR/ LCS/ LCM/ LCU MODELS

The complete hydraulic pump and handle assembly is covered for (24) months. The chassis and associated components are covered

for (12) months. Wearable components such as wheels, rollers, and bushings are covered for (6) months.

All warranty periods begin as of date of purchase. This warranty does not include labor or miscellaneous costs involved in the

replacement of any components determined to be defective. In order to claim for warranty, you must supply the truck serial number,

as well as date of purchase. *Any truck used under adverse conditions, such as fish, meat or poultry processing plants, tanneries,

freezer applications, or any other application where the unit is operating in water or subjected to fluid or chemicals, is NOT covered

under any warranty. Bent, twisted or misaligned forks are clear signs of abuse and not covered under warranty.

CONDITION

POSSIBLE CAUSE

ACTION

Pull up on finger tip control and hold while pumping

the handle 8-10 times to bleed air from the system

Pump does not lift load

An air lock in the hydraulic

systems

Turn nut (21094) on chain anchor clockwise until

pumping action while in neutral does not raise forks.

Lifting, neutral does not

function properly

Chain anchor out of adjustment

Pull up on finger tip control and hold while pumping

the handle 8-10 times to purge the valve system

Forks raise and sink

with pump action

Dirt or foreign particle caught

in cone valve seat.

Refer to procedure for adding hydraulic oil

in the maintenance section.

Pump does not lift load to

complete raised height

Pump is low on oil due to

oil leakage

Refer to push bar linkage adjustment in

the maintenance section.

Forks are not lowering

completely

Push jam nut loose/ Push bars

require adjustment.

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