TABLE OF CONTENTS - Continued
ii
BG-WPT-0610
11 OPTIONAL EQUIPMENT ......................................... 11-1
11-1.
LOAD BACKREST......................................... 11-1
11-2.
CASTERS...................................................... 11-1
12 ILLUSTRATED PARTS BREAKDOWN ....................12-1
LIST OF ILLUSTRATIONS
Figure
Page
Figure
Page
1-1
NAME PLATE ................................................... 1-1
1-2
WPT 45 LIFT TRUCK ....................................... 1-1
2-1
SAMPLE OF OPERATOR CHECK LIST .......... 2-3
-2
FORWARD/REVERSE CONTROL................... 2-4
2-3
PUSHBUTTON SWITCHES ............................. 2-4
2-4
BRAKE ACTUATION ........................................ 2-4
2-5
BELLY-BUTTON SWITCH................................ 2-5
3-1
LUBRICATION DIAGRAM ................................ 3-5
4-1
CONNECTING THE HANDSET........................ 4-4
4-2
ZAPI HANDSET ................................................ 4-5
4-3
ZAPI HANDSET ................................................ 4-9
4-4
THROTTLE REGULATION............................. 4-10
4-5
ZAPI HANDSET .............................................. 4-11
4-6
ZAPI CONTROLLER CONNECTIONS ........... 4-13
5-1
STEERING ARM............................................... 5-1
5-2
CONTROL HEAD.............................................. 5-2
5-3
EMERGENCY REVERSE SWITCH
ASSEMBLY....................................................... 5-3
5-4
CAP ASSEMBLY .............................................. 5-4
5-5
LEFT LIFT/LOWER SWITCH ASSY
(RIGHT SIMILAR) ............................................. 5-5
6-1
BRAKE ASSEMBLY.......................................... 6-1
7-1
TRANSMISSION, MOTOR, BRAKE
ASSEMBLY....................................................... 7-1
7-2
WHEEL ASSEMBLY ......................................... 7-2
8-1
FRAME.............................................................. 8-1
8-2
LIFT LINKAGE ASSEMBLY.............................. 8-3
9-1
HYDRAULIC SYSTEM...................................... 9-1
9-2
PUMP AND MOTOR ASSEMBLY .................... 9-3
10-1
ELECTRICAL SYSTEM .................................. 10-2
10-2
ELECTRICAL PANEL ..................................... 10-3
10-3
TRANSMISSION, MOTOR, BRAKE
ASSEMBLY ..................................................... 10-4
12-1
STEERING SYSTEM ...................................... 12-2
12-2
STEERING ARM ............................................. 12-3
12-3
CONTROL HEAD............................................ 12-4
2-4
CAP ASSEMBLY............................................. 12-5
12-5
LIFT/LOWERING SWITCH ASSY, LEFT........ 12-6
12-6
LIFT/LOWERING SWITCH ASSY, RIGHT...... 12-7
12-7
EMERGENCY REVERSE SWITCH
ASSEMBLY ..................................................... 12-8
12-8
TRANSMISSION, MOTOR, BRAKE
MOUNTING..................................................... 12-9
12-9
TRANSMISSION, MOTOR, BRAKE
ASSEMBLY ................................................... 12-10
12-10
TRANSMISSION, MOTOR BRAKE
ASSEMBLY ................................................... 12-11
12-11
COMPARTMENT .......................................... 12-12
12-12
CASTER WHEEL (OPTIONAL)..................... 12-13
12-13
FRAME.......................................................... 12-14
12-14
LIFT LINK ASSEMBLY.................................. 12-15
12-15
LOAD WHEEL............................................... 12-16
12-16
HYDRAULIC SYSTEM.................................. 12-17
12-17
PUMP & MOTOR ASSY................................ 12-18
12-18
LIFT CYLINDER............................................ 12-19
12-19
ELECTRICAL SYSTEM................................. 12-20
12-20
ELECTRICAL PANEL.................................... 12-21
12-21
WIRING HARNESS....................................... 12-22
12-22
WIRING CABLES.......................................... 12-24
12-23
BATTERY COMPARTMENT......................... 12-25
12-24
BATTERIES................................................... 12-26
LIST OF TABLES
Table
Page
Table
Page
2-1
OPERATOR CHECKS ....................................... 2-2
3-1
MONTHLY AND QUARTERLY INSPECTION
AND SERVICE CHART ..................................... 3-1
3-2
RECOMMENDED LUBRICANTS ...................... 3-4
3-3
LUBRICATION CHART...................................... 3-5
4-1
TROUBLESHOOTING CHART..........................4-1
4-2
SET OPTIONS ...................................................4-5
4-3
ADJUSTMENTS.................................................4-9
4-4
PARAMETER ADJUSTMENTS........................4-11
4-5
ZAPI CONTROLLER CONNECTOR PINS ......4-13